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Automotive Plastic Parts

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Automotive Exterior Door Handle Injection Molded Outer Door Pull Handle OEM Replacement Door Handle Housing

Our exterior car door handle is an automotive exterior functional part manufactured by precision injection molding. Made of high-performance PC/ASA alloy, it solves common defects of ordinary ABS handles such as yellowing, brittleness and paint peeling. Suitable for OEM replacement, auto repair market and new energy vehicle smart door projects. We provide mold development, sample verification and mass production services for global auto parts wholesalers and automakers.

  • Premium PC/ASA Alloy, Excellent Weather & UV Resistance
  • High Structural Strength & Reliable Mechanical Performance
  • Versatile Surface Finishes & Full Customization Service
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Product Details

The exterior door handle is the key functional component for opening the vehicle door. It bears frequent pulling, friction and long-term outdoor environmental exposure. Low-quality plastic handles often suffer from paint peeling, yellowing, brittle fracture and stuck linkage after 1–2 years of use, which brings inconvenience and hidden safety risks.

We select virgin automotive PC/ASA raw material for production. This material combines the high impact toughness of PC and outstanding weather resistance of ASA, which is the preferred material for original vehicle exterior trim parts. Each mold adopts high-precision polishing to avoid surface defects such as flow marks and shrinkage. Reinforcement ribs are reasonably arranged inside the handle shell to improve overall structural strength.

We can produce traditional mechanical pull handles and hidden smart door handle housings for new energy vehicles. For smart handle versions, we can reserve mounting space for touch sensors, driving modules and indicator lights. The sealing structure is optimized to reduce water and dust intrusion and protect internal electronic parts.

Multiple surface treatment workshops are equipped for spraying, PVD chrome, texture grain and color matching. We can match any body color code you provide. All products go through strict QC inspection including dimension check, assembly test, pull load test, UV aging test and salt spray test before shipment. Material certificates and inspection reports can be supplied.

We accept prototype samples, small trial orders and large bulk orders. Our engineering team provides DFM evaluation before mold opening, effectively reducing mold modification risk. We have rich export experience to Europe, Southeast Asia, the Middle East and other overseas markets.


Specification

ItemSpecification
MaterialAutomotive PC/ASA alloy (PC+ABS optional)
Operating Temperature-40℃ ~ +120℃
Pull Strength≥500N
Dimensional Tolerance±0.1mm
Surface OptionsMatte / Glossy / Chrome / Body color painting / Texture grain
Handle TypeMechanical pull handle / Hidden smart handle housing
Custom FunctionSensor hole, touch module groove, indicator light position, logo engraving
Test StandardUV aging test, salt spray test, pull force test, assembly durability test
MOQ1 pc sample, 500 pcs for mass production
ApplicationPassenger car, EV, SUV, pickup, light commercial vehicle
PackingPE bag + foam + export carton


FAQ

Q1: Can you develop molds according to my sample or 3D STEP/IGS file?

A1: Yes, we support full ODM customization. Send us samples, 3D drawings or dimension photos. Our engineers will provide DFM report, mold cost and lead time for quotation.

Q2: What is the difference between PC/ASA and PC+ABS door handles?

A2: PC+ABS is cost-effective but poor in UV resistance, easy to fade and turn yellow outdoors. PC/ASA has superior anti-UV and salt spray performance, long service life, widely used for original car exterior parts.

Q3: Can you make hidden smart door handle shells for EV?

A3: Sure. We can design reserved cavities for touch sensors, driving motors, signal lights and wiring channels according to your electronic assembly requirements.

Q4: What is the production lead time?

A4: Existing mold sample: 7–10 days. New mold development: 25–35 days. Mass production: 15–25 days based on order quantity.

Q5: Can you paint the handle to match car body color?

A5: Yes. Provide your color code or physical color sample, we can finish body-matching painting with matte or glossy effect.

Q6: Do you provide test reports for customs and quality audit?

A6: Yes. Material certificate, UV aging report, salt spray report and dimension inspection report are available upon request.


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